Common Parts Replaced On Forklifts

Regular Maintenance & Part Part Replacement

Forklifts, like any other machinery, require regular maintenance and occasional part replacement to ensure they operate safely and efficiently.

Common parts that are replaced on forklifts include:

Forklift Tires

Forklifts have various types of tires, including pneumatic, cushion, and solid rubber. These tires can wear down over time and need replacement to maintain proper traction and stability.


Electric forklifts are powered by large batteries that have a limited lifespan. When a forklift’s battery no longer holds a charge or loses capacity, it needs to be replaced.

Brake Components

Brake pads and shoes can wear out due to frequent use. Regular inspection and replacement of these components are essential for safety.

Hydraulic Components

Forklifts rely on hydraulics for lifting and tilting loads. Hydraulic hoses, seals, and cylinders may develop leaks or wear out and require replacement.

Engine Parts (for Internal Combustion Forklifts)

Gasoline, diesel, or propane forklifts have engines that require maintenance. Common parts that might need replacement include spark plugs, filters (air, oil, fuel), belts, and gaskets.

Ignition Components (for Internal Combustion Forklifts)

Distributor caps, rotors, ignition wires, and ignition coils may need replacement to ensure the engine starts reliably.

Exhaust Systems (for Internal Combustion Forklifts)

Mufflers and exhaust pipes can corrode or develop holes over time, necessitating replacement.

Steering Components

Forklifts have various steering components like tie rods, ball joints, and steering wheels. Worn or damaged parts can affect steering precision and safety.


Filters, such as air filters and oil filters, need regular replacement to maintain engine performance and prevent contamination.

Electrical Components

Forklifts have various electrical components, including switches, relays, and wiring. Faulty electrical parts can lead to operational issues.

Lift Chains and Rollers

Chains and rollers used in the lifting mechanism can wear out or become damaged and may need to be replaced to ensure safe lifting.

Seat and Seatbelts

Operator seats and seatbelts should be in good condition for the safety and comfort of the operator. Damaged or worn seats and seatbelts should be replaced.

Lights and Reflectors

Forklifts are equipped with headlights, taillights, and reflectors for safety. Burnt-out bulbs or damaged light fixtures should be replaced promptly.

Cooling System Components

Radiators, hoses, and thermostats are vital for regulating the engine’s temperature. Damaged or worn cooling system parts should be replaced to prevent overheating.

Safety Features

Various safety features such as horns, alarms, and backup cameras need to be maintained and replaced if they become faulty.

Stay On Top Of It

Regular inspection and preventive maintenance can help identify when these parts need replacement, ensuring that the forklift remains safe and operational. Additionally, it’s essential to follow the manufacturer’s recommendations and guidelines for maintenance and part replacement to keep the forklift in optimal condition.


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