Forklift Tire Failures

Top 9 Reasons Forklift Tires Fail

What Causes Forklift Tires to Fail?

Forklift tires can fail for various reasons, and the extent of the failure can range from minor issues to complete tire breakdowns. Some common reasons for forklift tire failure include:

Wear and Tear

Forklifts are used extensively in warehouses, construction sites, and other industrial environments. The constant movement, heavy loads, and rough surfaces can lead to wear and tear on the tires over time, causing them to weaken and eventually fail.


Exceeding the maximum load capacity of a forklift puts excessive stress on the tires, leading to premature failure. Overloading can cause the tires to deform, develop cracks, or even blow out due to the increased pressure.

Improper Tire Maintenance

Neglecting regular maintenance, such as proper inflation, alignment, and rotation, can accelerate tire wear and contribute to failure. Under-inflated tires, in particular, are more susceptible to damage and premature wear.

Punctures and Cuts

Forklift tires can encounter sharp objects or debris on the warehouse or construction site floors, leading to punctures or cuts. These punctures weaken the tire’s structure and can cause leaks or blowouts.

Chemical Exposure

Forklifts operating in environments where they are exposed to harsh chemicals or corrosive substances can experience chemical damage to the tires. This can result in rubber deterioration and lead to tire failure.

Temperature Extremes

Forklifts used in extreme temperatures, whether very hot or very cold, can experience accelerated tire wear and degradation. High temperatures can cause the rubber to soften and wear more quickly, while extreme cold can make the rubber more brittle and prone to cracking.

Age of the Tires

Even with proper maintenance, tires have a limited lifespan. As forklift tires age, the rubber compounds can degrade, making them more susceptible to failure.

Poor Quality Tires

Forklift tires that are of low quality or not suitable for the specific application may fail prematurely, even with proper maintenance and usage.

Improper Driving

Rough or careless driving can put excessive stress on the tires, causing damage and increasing the likelihood of failure. Rapid acceleration, abrupt braking, and sharp turns can all contribute to tire wear and failure.

To minimize forklift tire failure, it’s essential to follow a regular maintenance schedule, inspect tires for signs of wear or damage, ensure proper tire inflation, avoid overloading, and operate the forklifts carefully and within their specified limits. Additionally, choosing high-quality tires suitable for the specific application can prolong their lifespan and reduce the likelihood of failure.


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